Shenyang Beiyang Beverage Machinery Co., Ltd. Top-Sealed Pouch Filling Machine FAQ
 

Q1: What products is your gable top carton filling machine primarily suitable for?

A1: Our gable top carton filling machines have a wide range of applications, suitable for filling beverages such as milk, juice, water, cream, egg liquid, red wine, rice wine, whiskey, and more. The equipment accommodates beverages of varying viscosities and meets filling requirements for products stored under different conditions, including ambient and low temperatures. Additionally, it can handle special products like powders, granules, and pet food.

Q2: What are the production capacities of the gusseted pouch filling machines? Is the speed adjustable?

A2: Our gable top carton filling machines come in multiple models with production capacities ranging from 500 to 6000 cartons per hour. Equipment can be customized based on clients' production requirements and filling contents. Additionally, the machines support one-touch switching of filling volumes. Within the capacity range of the selected model, filling speed can be flexibly adjusted to accommodate different production rhythms.

Q3: What are the advantages of the core technologies used in the equipment?

A3: The core technologies offer significant advantages:

① High-precision filling valves ensure filling accuracy with an error margin ≤±1%, guaranteeing uniform product volume per pouch;

② An intelligent control system enables simple and convenient operation, allowing real-time monitoring of production parameters for timely adjustments and maintenance.

Q4: In one machine can fill for different volume?

A4: The equipment supports multiple gable-top packaging specifications, accommodating filling capacities of 200ml, 330ml, 380ml, 500ml, 750ml, 1000ml, and 2000ml. Note that each machine supports only one box base size, but the box height is flexibly adjustable. By adjusting the height, it can fill beverages of different capacities, achieving multi-capacity compatibility. Additionally, the equipment supports composite packaging materials made from different materials (e.g., paper-aluminum-plastic composite, plastic-plastic composite, etc.), and can be customized and debugged to match the packaging requirements of the customer's products.

It is also compatible with packaging materials and lids from various global manufacturers, ensuring complete compatibility.

Q5: What after-sales services does your company provide after purchasing the equipment?

A5: We provide comprehensive after-sales service guarantees:

① Free on-site installation and commissioning (for domestic customers). For international customers requiring on-site installation, the buyer shall cover round-trip airfare, accommodation, visa fees for our technicians, plus a daily service fee of $150 USD.

② Professional operator training to ensure staff master equipment operation and basic maintenance.

③ One-year equipment warranty covering free replacement of non-human-damaged parts and complimentary repairs;

④ 24/7 service hotline for prompt maintenance requests, with on-site technicians arriving within 24 hours for nearby areas and 48 hours for remote regions;

⑤ Long-term supply of wear-and-tear parts to ensure sustained equipment stability.

Q6: Does the equipment support customization?

A6: Customization services are available. We can tailor gable top carton filling machines to specific client requirements, including adapting filling processes for unique beverages, accommodating special packaging specifications, and integrating additional functional modules to deliver bespoke solutions.

Q7: What are the differences between gable top carton and Tetra Pak?

A7: Gable top carton uses sheet-based packaging material. A single machine can fill multiple capacities, which are adjustable. Production speeds range from low to high, accommodating various types of contents.

Tetra Pak uses roll-based packaging material. A single machine can only fill one fixed capacity, which is non-adjustable. These machines lack low-output options, are expensive, and incur high maintenance costs.

Q8: What preliminary preparations are required for equipment installation?

A8: The following conditions must be prepared for equipment installation:

① Site Requirements: Provide a level, dry, and well-ventilated site. The required area depends on the equipment model, typically requiring 30-100㎡ (including space for operation and maintenance).

② Installation Requirements: Water, electricity, and compressed air connections are required for operation. Customers must provide their own air compressor.

Q9:How should equipment undergo routine maintenance?

A9: Daily equipment maintenance is relatively low in difficulty and simple to operate. Key daily maintenance points:

① After each production run, promptly clean filling valves, material pipelines, and other components in contact with materials to prevent bacterial growth from residue;

② Regularly inspect transmission components (e.g., chains, gears) and add lubricant as needed to ensure smooth operation;

③ Periodically check seal wear and replace immediately if leaks or damage are detected;

④ Maintain clean equipment surfaces to prevent dust and debris accumulation;

⑤ Strictly follow the equipment operation manual to prevent damage from improper use.

Q10: How can I obtain detailed equipment specifications and pricing?

A10: You may obtain detailed specifications and quotes through the following methods:

① Visit our official website (www.sybeiya.com) and check the detailed parameters of the gable top carton filling machine in the Product Center section, or submit an online inquiry;

② Directly call our sales hotline (+8613840309495) to discuss your requirements with a sales consultant and receive a precise quotation;

③ Bring your product samples and requirement specifications to our factory for an on-site visit. We will arrange for professionals to provide detailed product introductions and quotation proposals.