Product introduction
This fully automatic gable-top carton liquid filling production line is an integrated intelligent filling unit combining bottle sorting & washing, quantitative filling, capping, labeling, coding and finished product conveying modules. Equipped with PLC intelligent control system and servo drive components, it supports unattended continuous production. Compatible with various fluid raw materials and multi-size carton containers, the fully automatic whole-line operation eliminates metering errors caused by manual work, greatly boosting standardization, intelligence and output efficiency of liquid filling. It serves as core complete equipment for mass production of liquid goods in daily chemical, food, pharmaceutical and chemical industries.
product Parameter(specification)
|
Self-developed core function |
Exclusive filling buffer module to eliminate foaming & splashing during filling, guarantee workshop cleanliness and metering precision |
Rated total power |
25KW, compatible with industrial three-phase power supply |
|
Body material |
High-rigidity steel load-bearing frame; all material-contact parts are food-grade stainless steel with professional passivation & polishing, compliant with food safety production standards |
Compressed air demand |
Pressure:1. 0–1. 4Mpa, flow rate:1. 4–2m³/min, oil-free & dust-free air source |
|
Standard output |
3000 cartons per hour |
Cooling water requirement |
Flow rate ≥40L/min, constant temperature 30℃ |
|
Carton base size (single size only for one batch) |
57×57mm, 70×70mm, 83×83mm, 95×95mm |
Overall dimension |
L4m × W1. 4m × H2. 8m |
|
Matching filling volume per carton |
57×57mm: 250–500ml; 70×70mm: 500–1000ml; 83×83mm: 1000–1500ml; 95×95mm: 1500–2000ml |
Total weight |
3500KG |
|
Capping mode |
Dual modes: capped sealing /open without cap, applicable to 26–36mm lids, only one mode available per production batch |
Installation floor adaptability |
Can be directly installed on cement, tile and plastic industrial floors, no extra floor plastering or leveling needed |
|
Filling process |
Room-temperature filling, no heating or temperature control equipment required, energy-saving |
Finished product shelf life |
Not fixed, determined by raw material type and follow-up processing technology |
product feature and application
Core Advantages
1. Equipped with high-precision servo metering unit, stepless filling volume adjustment with stable & controllable measurement error.
2. Anti-drip filling nozzles and foam-suppressing filling structure avoid dripping, overflow and material loss, unify filling volume standard of each carton.
3. Unattended continuous full-process operation, low labor dependence and labor cost reduction.
Application Industries
Suitable for civil beverages, industrial reagents, medical preparations and other scenarios to meet aseptic, standardized and mass gable-top carton filling demands.
product details
1. Pre-shaping of carton bottom
2. Bottom thermoforming shaping
3. Bottom sealing & closing
4. Ultrasonic film lamination
5. Top pre-forming treatment
6. Quantitative material filling & feeding
7. Top shaping & sealing
8. Digital production date coding
9. Finished product standardized packaging
The whole line runs automatically under unified computer program scheduling; only one operator is needed for full-line on-duty management.
product qualification
The whole machine complies strictly with industrial production specifications and holds multiple international authoritative certifications including CE and ISO. Adopting standardized modular assembly design, it delivers stable operation, qualified metering precision and compliant sanitary structure. After tens of thousands of on-site working condition tests, it adapts to various complex clean workshop environments.
Deliver, shipping and serving
Market data service: Professional market trend research and profit model optimization analysis to help clients adjust business structure.
On-site factory inspection service: Field visits to standardize daily workshop operation procedures.
Systematic skill training: Integrated theoretical & practical training to improve operators' equipment operation & maintenance capacity.
Equipment implementation service: Free on-site installation & commissioning; overseas projects follow standardized overseas service per bilateral agreements.
Fault response mechanism: 48-hour rapid on-site troubleshooting to resolve line shutdown issues timely.
Warranty & lifelong service: 1-year full machine warranty and lifelong technical support to cut enterprise operation & maintenance costs.
Industry intelligence update: Continuous delivery of cutting-edge industrial technical trends to keep clients updated on industry evolution.
Equipment upgrade follow-up: Customized technical transformation & performance optimization tracking service to extend service life and boost filling output.
FAQ
Q: In one machine can fill for different volume?
A:The equipment supports multiple gable-top packaging specifications, accommodating filling capacities of 200ml, 330ml, 380ml, 500ml, 750ml, 1000ml, and 2000ml. Note that each machine supports only one box base size, but the box height is flexibly adjustable. By adjusting the height, it can fill beverages of different capacities, achieving multi-capacity compatibility. Additionally, the equipment supports composite packaging materials made from different materials (e. g. , paper-aluminum-plastic composite, plastic-plastic composite, etc. ), and can be customized and debugged to match the packaging requirements of the customer's products.
It is also compatible with packaging materials and lids from various global manufacturers, ensuring complete compatibility.
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