Product introduction
Fully Automatic Granule Filling Machine for Gable Top Cartons is an automated quantitative filling equipment matched with gable-top paper cartons, mainly applied to the packaging and production of solid granular materials such as grains, cereals, nuts, seeds and granular instant powders. The machine integrates fully automatic functions covering automatic carton feeding, carton unfolding and shaping, accurate granule metering, automatic blanking and filling, carton top sealing and finished product output. It adopts an optional dual metering structure of volumetric type and weighing type to ensure stable filling accuracy.
product Parameter(specification)
This automatic filling equipment is exquisitely manufactured. All core material-contact parts (excluding high-rigidity supports) are made of food-grade stainless steel with optimized special surface technology, featuring corrosion resistance, easy cleaning and compliance with food production specifications. The standardized production efficiency is 3000 boxes per hour, compatible with four square packaging boxes with bottom sizes of 57×57mm, 70×70mm, 83×83mm and 95×95mm. The equipment only supports single-specification operation and cannot be compatible with multiple specifications simultaneously. The filling capacity is graded and matched with box sizes to accurately meet different mass production needs: 250-500ml for 57×57mm box, 500-1000ml for 70×70mm box, 1000-1500ml for 83×83mm box, and 1500-2000ml for 95×95mm box. The lid operation is flexible, supporting capped sealing and uncapped open production with applicable 26-36mm lids, and one mode is locked for single production.
The whole process adopts room-temperature filling without temperature adjustment equipment, simplifying supporting production facilities. The total power parameter is 25KW with industrial three-phase power supply for stable operation. There is no unified standard for product shelf life, which is determined by material properties and production technology. The supporting medium parameters are clear: the compressed air working pressure is 1.0-1.4Mpa with a flow rate of 1.4-2m³/min, and oil-free and dust-free cleanliness must be guaranteed; the minimum cooling water flow rate is 40L/min with a constant temperature of 30℃. The physical specifications are 4m×1.4m×2.8m (L×W×H) with a self-weight of 3500KG. The installation conditions are loose, and ordinary cement, tile and plastic floors can meet the operation requirements without corner plastering. The equipment is equipped with an exclusive filling enhancement system to avoid liquid foaming and splashing from the process level and improve production yield.
product feature and application
All core parts in contact with materials are made of high-quality food-grade stainless steel, featuring smooth surface, corrosion resistance, no material residue and easy cleaning and disinfection. The overall structure complies with food safety production specifications, effectively avoiding material contamination and meeting the strict hygiene production requirements of food, agricultural and sideline product industries.Widely used for quantitative filling and packaging of rice, millet, oats, corn grits, red beans, mung beans, grains and other cereal granular products in gable top cartons, adapting to the standardized packaging of refined grain and oil products.
product details
Production process of finished roof boxes: base paper sheet bottom pre-forming → bottom heating and curing → bottom sealing shaping → ultrasonic surface covering and fitting → top pre-molding → material loading → top sealing forming → production batch and date printing → finished product packaging. The whole production process realizes full automatic program control by computer with minimal manual intervention, and only one operator is required for full-line production.
product qualification
Supported by multiple utility model patents for filling structure, automatic carton opening and sealing. The metering, transmission and control systems have passed thousands of working condition simulation tests, featuring low failure rate during long-term continuous production.Hundreds of domestic grain, nut and meal replacement food factories have adopted our equipment for long-term stable production. Multiple 24-hour non-stop production lines are equipped with our machines, and our customer repurchase and referral rate consistently leads the industry.
Deliver, shipping and serving
We have prominent service advantages in industrial supporting fields. Firstly, we support clients in market trend judgment and profit data analysis to help them make accurate business decisions. Secondly, we undertake the organization of enterprise field visits and routine inspections to standardize enterprise operation management. Thirdly, we launch comprehensive training programs combining theoretical system and practical operation to improve clients' professional capabilities. Fourthly, free on-site installation and debugging services are available, with overseas service standards subject to bilateral contracts. Fifthly, our 48-hour on-site emergency service ensures rapid problem solving. Sixthly, we provide one-year full machine warranty and lifelong after-sales protection for all equipment. Seventhly, we keep track of industry dynamics and continuously provide latest technical materials and intelligence resources. Eighthly, we offer exclusive follow-up services for equipment iteration and technical improvement.
FAQ
Q1: Does the equipment support customization?
A1: Customization services are available. We can tailor gable top carton filling machines to specific client requirements, including adapting filling processes for unique beverages, accommodating special packaging specifications, and integrating additional functional modules to deliver bespoke solutions.
Q2: What preliminary preparations are required for equipment installation?
A2: The following conditions must be prepared for equipment installation:
①Site Requirements: Provide a level, dry, and well-ventilated site. The required area depends on the equipment model, typically requiring 30-100㎡ (including space for operation and maintenance).
②Installation Requirements: Water, electricity, and compressed air connections are required for operation. Customers must provide their own air compressor.
Hot Tags: automatic granule filling machine, China automatic granule filling machine manufacturers, suppliers, factory
