Product introduction
The manual chili sauce filling machine is a miniature piston-type quantitative filling device specially designed for paste materials. Constructed entirely with food-grade stainless steel materials, the equipment is highly adaptable to high-viscosity granular sauces, such as chili sauce, mushroom sauce and broad bean paste. Featuring a compact and lightweight body structure, the machine can be easily disassembled, cleaned and operated without professional skills. It is widely applicable for small-batch filling operations in private workshops and small-scale processing plants.
product Parameter(specification)
|
Capacity |
500 - 1000 ml |
Dimensions |
Length * Width * Height: 1.6 * 1.2 * 1.8 meters |
|
Production |
500 boxes per hour (based on 500ml) |
Compressed air |
Flow rate ≥0.8 M³/min, Pressure: 0.8 - 1.0 MPa, Oil-free, Dust-free |
|
Material |
Roof cardboard box or roof aluminum foil box |
Cooling water |
Flow rate: ≥20 L/min, Temperature: Room temperature |
|
Filling temperature |
2-88℃ |
Net weight |
500KG |
|
Shelf life |
Dependent on product type and manufacturing process |
Installation requirements |
Cement, floor tiles, or plastic flooring are all acceptable. No corner plastering is required |
|
Total machine power |
15KW (three-phase power supply) |
product feature and application
All parts of the machine that are in direct contact with materials are made of high-quality food-grade stainless steel. The material features excellent corrosion resistance, safety and sanitation performance, fully complying with national food production safety standards. The equipment is specially designed for quantitative filling of paste and granular viscous materials, with strong applicability. It can be used for the filling of various products including chili sauce, chopped chili sauce, broad bean paste, mushroom sauce, garlic sauce, peanut butter, fruit jam and other similar thick pasty materials.
product details
Equipment Technological Process: The whole production process consists of six working procedures, which requires 4 to 5 operators to cooperate to finish the entire operation.
Bottom Sealing
The factory adopts purchased carton raw materials. Workers load the paper sheets manually and complete bottom shaping and sealing to produce open-top carton blanks.
Lid Attaching
Based on the unsealed open-top cartons, staff manually position the matching carton lids. Ultrasonic welding technology is applied to firmly bond lids with carton bodies to form lidded open containers.
Top Pre-folding
The lidded cartons go through edge folding pretreatment on the top opening. This standardized pre-folding operation ensures neat follow-up sealing and shaping effects.
Material Filling
Operators place the pre-processed cartons at the working station. The equipment performs automatic filling to load materials into the carton containers.
Top Sealing
After filling is completed, the carton top openings are fully sealed mechanically to form standard gable-top carton structures.
Date Printing
Printing production date and batch information on the surface of shaped cartons to complete the final finished products.
product qualification
The Beiya gable-top carton filling machine is optimally designed by benchmarking high-end equivalent equipment from the United States, Norway and other overseas countries during the research and development phase. Leveraging the sound and mature local machinery processing industry advantages in Shenyang, together with our over ten years of manufacturing experience in complete sets of beverage and dairy equipment, we deliver Beiya machinery with stable and outstanding quality.
Deliver, shipping and serving
Provide customers with data-based market prediction services and operational profit analysis suggestions.
Plan and organize on-site inspection and exchange activities for relevant corporate partners.
Conduct all-round skill training, combining professional theoretical teaching and practical operation guidance.
Free on-site commissioning and installation technical guidance is provided for domestic projects, and overseas service scope and rules are subject to mutual contractual regulations.
Launch emergency on-site service within 48 hours for customer equipment faults and service demands.
Adopt one-year full warranty policy for the whole equipment and supply lifelong exclusive after-sales service.
Long-term supply of updated industry technical documents, technical data and market trend information for clients.
Undertake follow-up technical support and service work for equipment upgrading, transformation and performance improvement.
FAQ
Q: What after-sales services does your company provide after purchasing the equipment?
A: We provide comprehensive after-sales service guarantees:
①Free on-site installation and commissioning (for domestic customers). For international customers requiring on-site installation, the buyer shall cover round-trip airfare, accommodation, visa fees for our technicians, plus a daily service fee of $150 USD.
②Professional operator training to ensure staff master equipment operation and basic maintenance.
③One-year equipment warranty covering free replacement of non-human-damaged parts and complimentary repairs;
④24/7 service hotline for prompt maintenance requests, with on-site technicians arriving within 24 hours for nearby areas and 48 hours for remote regions;
⑤ Long-term supply of wear-and-tear parts to ensure sustained equipment stability.
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