product brief
Integrated automatic filling unit customized for viscous daily chemical emulsions, combining carton forming, quantitative filling, tail sealing, capping, date coding and finished conveying automatic procedures. Equipped with PLC intelligent control, it solves emulsion wire drawing, foaming and irregular sealing pain points with stable & precise dosing to cut material loss, serving as core equipment for daily chemical factory automation upgrading.
product Parameter(specification)
Body & Anti-sticking Structure
Self-developed emulsion anti-sticking filling module avoids paste wall adhesion, wire drawing and foaming overflow; high-rigidity steel frame, all emulsion-contact parts are finely passivated food-grade stainless steel, acid & alkali resistant and easy to clean.
Output & Carton Matching
Standard hourly output:3000 cartons; Carton base sizes: 57×57 /70×70 /83×83 /95×95mm, single size only per batch; Matching volume: 250–500ml /500–1000ml /1000–1500ml /1500–2000ml.
Working Condition & Installation
Fit for 26–36mm caps, choose capped or open mode for each batch; Ambient filling without heating control equipment; rated power 25KW, three-phase power; Compressed air 1.0–1.4Mpa, flow 1.4–2m³/min, oil & dust free; Cooling water ≥40L/min, constant 30℃; Machine dimension 4m×1.4m×2.8m, net weight 3500KG; Direct installation on cement, tile, plastic floor without plastering; Shelf life determined by skincare formula and sterilization process, no fixed standard.
Application Scenarios
Suitable for beauty skincare and household cleaning daily chemical factories, filling moisturizer, whitening body milk, hand cream, essence and other viscous emulsions, meeting small-batch custom orders and mass production demands.
product details
- Bottom pre-shaping of carton sheets
- High-temperature thermoforming of carton bottom
- Bottom edge sealing forming
- Ultrasonic film composite lamination
- Top pre-forming processing
- Quantitative skincare emulsion filling
- Top sealing shaping processing
- Precise production date coding
- Standardized sorting & packaging of finished goods
Qualification & After-sales
The machine complies with daily chemical clean workshop standards, core servo and electric parts adopt top-tier brands. It passes no-load and material-carrying durability tests before delivery, with filling precision and sealing firmness reaching high industrial level. Custom configuration adjustment based on material viscosity and package size is available. Full services cover profit analysis, factory tour & inspection, theory & practical training, free on-site installation, 48-hour on-site repair, one-year full machine warranty, continuous industry documents, long-term equipment upgrade follow-up. Overseas services are implemented under bilateral cooperation agreements.
FAQ
Q1: What are the production capacities of the gusseted pouch filling machines? Is the speed adjustable?
A1: Our gable top carton filling machines come in multiple models with production capacities ranging from 500 to 6000 cartons per hour. Equipment can be customized based on clients' production requirements and filling contents. Additionally, the machines support one-touch switching of filling volumes. Within the capacity range of the selected model, filling speed can be flexibly adjusted to accommodate different production rhythms.
Q2: What are the advantages of the core technologies used in the equipment?
A2: The core technologies offer significant advantages:
① High-precision filling valves ensure filling accuracy with an error margin ≤±1%, guaranteeing uniform product volume per pouch;
② An intelligent control system enables simple and convenient operation, allowing real-time monitoring of production parameters for timely adjustments and maintenance.
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