Product introduction
This automatic filling unit is customized for viscous dairy products such as light cream and thin cream, adopting exclusive low-shear filling technology to fully protect milk fat structure and prevent foaming, delamination and oil-water separation. Equipped with intelligent PLC control system compatible with multiple gable-top sizes, it serves as core equipment for standardized mass production of baking and dairy manufacturers.
product Parameter(specification)
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Body material |
High-rigidity steel load-bearing frame; all material-contact parts are food-grade stainless steel with professional surface treatment, compliant with food safety standards |
Rated power |
25KW, fit for industrial three-phase power supply |
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Standard output |
3000 cartons/hour |
Compressed air |
Pressure 1.0–1.4Mpa, flow rate 1.4–2m³/min, oil-free & dust-free air source |
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Carton base size |
57×57mm / 70×70mm / 83×83mm / 95×95mm, Single size only for each batch |
Cooling water |
Flow rate ≥40L/min, constant temperature 30℃ |
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Matching filling volume |
57×57mm: 250–500ml; 70×70mm: 500–1000ml; 83×83mm: 1000–1500ml; 95×95mm: 1500–2000ml |
Dimension & weight |
size: 4m×1.4m×2.8m, total weight 3500KG |
|
Capping specification |
Compatible with 26–36mm lids; dual capped/open modes, single mode per batch |
Installation |
Direct installation on cement, tile, plastic floors without special ground treatment |
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Filling technology |
Room-temperature filling without heating, energy-efficient |
|
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product feature and application
1.Servo quantitative low-pulse discharging system limits filling deviation within ±0.1% with even cream output, eliminating overfilling & underfilling and cutting loss of high-end cream materials.
2.Full-process low-shear closed filling keeps original milk fat structure with stable cream taste, nearly 100% finished product yield, meeting domestic dairy hygiene and export standards.
3.Full-process computer automatic control requires only one staff for whole-line operation and inspection maintenance with minimal labor input.
Application: Gable-top packaging of light cream, thin cream and other dairy products for baking factories, dairy plants and dessert central kitchens.
product details
Complete set of processing and forming procedures for roof boxes: bottom pre-forming treatment, bottom thermal processing shaping, bottom sealing and forming, ultrasonic fitting and covering treatment, top pre-forming processing, internal material loading, top sealing and shaping, product date marking printing, and finished product sorting and packaging. The whole production work is automatically completed by the computer system throughout the whole process with accurate and controllable procedures, and only one person can complete full-line operation and maintenance work.
product qualification
The machine fully complies with domestic food machinery safety standards, adopting full food-grade contact materials and exclusive low-shear aseptic filling design. Filling precision, closed cleanliness and continuous stability pass massive dairy mass production tests with cream products free of delamination and oil-water separation, all indicators meeting dairy export testing standards.
Deliver, shipping and serving
Market trend prediction & professional profit calculation analysis for client enterprises
Standardized factory visit & daily production line inspection arrangement
All-round integrated training combining theoretical knowledge and practical equipment operation
Free on-site installation & commissioning; overseas service strictly implemented per bilateral agreements
48-hour rapid on-site fault troubleshooting & solving system
1-year full machine warranty & lifelong uninterrupted continuous technical support
Continuous supply of cutting-edge dairy industry technical documents and market intelligence
Long-term customized follow-up service for equipment technical transformation and performance optimization
FAQ
Q: What after-sales services does your company provide after purchasing the equipment?
A: We provide comprehensive after-sales service guarantees:
①Free on-site installation and commissioning (for domestic customers). For international customers requiring on-site installation, the buyer shall cover round-trip airfare, accommodation, visa fees for our technicians, plus a daily service fee of $150 USD.
②Professional operator training to ensure staff master equipment operation and basic maintenance.
③One-year equipment warranty covering free replacement of non-human-damaged parts and complimentary repairs;
④24/7 service hotline for prompt maintenance requests, with on-site technicians arriving within 24 hours for nearby areas and 48 hours for remote regions;
⑤Long-term supply of wear-and-tear parts to ensure sustained equipment stability.
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