Product introduction

This automatic filling unit is customized for bottled and gable-top packaged drinking water, compatible with purified water, mineral water, mountain spring water, weakly alkaline water and other liquid drinking raw materials. It integrates carton washing, quantitative filling and automatic capping modules. Equipped with PLC touch intelligent control and full food-grade anti-corrosion materials, it supports long-hour non-stop aseptic filling. It serves as core standardized mass-production equipment for small, medium and large water factories.

product Parameter(specification)

Exclusive optimization module	Built-in anti-splash buffer unit to reduce water foaming, splashing and water waste
Structure	Split high-rigidity support frame; all water-contact parts are food-grade stainless steel with anti-corrosion surface treatment
Rated hourly output	3000 cartons
Optional carton base sizes	57×57 / 70×70 / 83×83 / 95×95mm, single size only for each batch, mixed production prohibited
Matching filling volume for each carton	57×57(250–500ml), 70×70(500–1000ml), 83×83(1000–1500ml), 95×95(1500–2000ml)
Applicable cap size	26–36mm, capped / open two modes, only one mode available per shift
Ambient filling without heating or cooling equipment to cut water & power consumption
Rated power	25KW, compatible with industrial three-phase power supply
Compressed air	Pressure 1.0–1.4Mpa, flow 1.4–2m³/min, oil & dust free
Cooling water	Flow ≥40L/min, constant temperature 30℃
Overall dimension	L×W×H: 4m×1.4m×2.8m, net weight 3500KG
Installation floor	Cement, tile, plastic industrial floor, no extra plastering required
Shelf life	Determined by water treatment and sterilization process, no fixed value

Three Core Advantages

1. Equipped with empty carton identification, automatic dosing, audio-visual fault alarm and one-key start-stop intelligent functions, simple operation without full-time multi-worker supervision.

2. Fully closed aseptic filling loop with self-inspection protection system avoids volume deviation, leakage and external pollution, fully compliant with domestic drinking water food access standards.

3. Customizable configuration on demand, one-stop line solution adjustable according to workshop area, target output and carton specification

product details

Bottom pre-forming of gable-top sheets
Thermal curing shaping for carton bottom
Bottom sealing and closing
Ultrasonic film reinforcement lamination
Top pre-forming procedure
Quantitative drinking water feeding & filling
Top sealing & shaping operation
Intelligent production date coding
Sorting, packaging and warehousing of finished goods

Qualification & After-sales

Adopting closed-loop aseptic filling process and built-in self-check system, the machine automatically alarms for filling deviation, leakage and impurity pollution. All materials and processes meet national drinking water hygiene standards, supporting personalized functional transformation with complete long-term after-sales system. Service list: profit calculation, factory on-site inspection, tiered practical training, free on-site installation, 48-hour on-site repair, one-year full machine warranty, continuous industry technical materials, long-term equipment upgrade follow-up.

FAQ

Q1: How should equipment undergo routine maintenance?

A1: Daily equipment maintenance is relatively low in difficulty and simple to operate. Key daily maintenance points:

①After each production run, promptly clean filling valves, material pipelines, and other components in contact with materials to prevent bacterial growth from residue;

②Regularly inspect transmission components (e.g., chains, gears) and add lubricant as needed to ensure smooth operation;

③Periodically check seal wear and replace immediately if leaks or damage are detected;

④Maintain clean equipment surfaces to prevent dust and debris accumulation;

⑤Strictly follow the equipment operation manual to prevent damage from improper use.

Q2: What are the advantages of the core technologies used in the equipment?

A2: The core technologies offer significant advantages:

① High-precision filling valves ensure filling accuracy with an error margin ≤±1%, guaranteeing uniform product volume per pouch;

② An intelligent control system enables simple and convenient operation, allowing real-time monitoring of production parameters for timely adjustments and maintenance.

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