Product introduction
Gable Top Carton Powder Filling Machine is an integrated automatic powder filling equipment customized for paper-aluminum composite gable top cartons. It integrates carton forming, bottom heat sealing, servo auger metering & filling, top folding sealing and date printing as one complete workflow. The whole machine adopts PLC programmable control system and touch screen HMI. It is compatible with free-flowing, fine and dusty powder materials with fully enclosed dust-proof structure. All parts contacting materials are made of food-grade stainless steel. Widely applied in powder packaging of food, health supplements, seasonings and food additives. Only 1–2 operators are required for single machine, greatly cutting labor cost and standardizing packaging quality.
product Parameter(specification)
The filling equipment adopts a split material design. The high-rigidity support structure ensures operational stability, and all other functional parts are made of food-grade stainless steel with exclusive surface protection treatment, balancing structural strength and production hygiene standards. The rated production capacity is 3000 boxes per hour, compatible with four standardized square packaging boxes with bottom sizes of 57×57mm, 70×70mm, 83×83mm and 95×95mm. To ensure production accuracy, only single-specification boxes are supported for single operation, and mixed use is incompatible. The filling capacity is accurately matched with box sizes to form gradient filling ranges: 250-500ml (57×57mm), 500-1000ml (70×70mm), 1000-1500ml (83×83mm), 1500-2000ml (95×95mm), covering filling needs of various material capacities. The applicable lid size ranges from 26-36mm. The equipment integrates two production modes of capped sealing and uncapped opening, which can be selected as needed, but only one mode can be activated for single production. The whole filling process is completed at room temperature without cold and hot temperature intervention, reducing production energy consumption.
The rated total power is 25KW, adopting industrial universal three-phase power supply, compatible with conventional factory power supply systems. The finished product shelf life is a variable parameter with no fixed value, mainly affected by product material type and subsequent manufacturing process. The pneumatic system supporting compressed air parameters: working pressure 1.0-1.4Mpa, flow rate 1.4-2m³/min, and the air source must meet oil-free and dust-free cleanliness standards. Water cooling system operating parameters: cooling water supply flow ≥40L/min, constant water temperature 30℃. Overall physical parameters: equipment dimension 4m×1.4m×2.8m (L×W×H), net weight 3500KG. Installation adaptation parameters: compatible with three conventional industrial floors (cement, tile, plastic) without pre-treatment of corner plastering. The equipment is equipped with a customized filling enhancement module to solve the industry pain points of liquid foaming and splashing during filling and improve production stability.
product feature and application
Totally closed design for feeding, conveying and filling stations with negative pressure dust removal unit. Prevent powder leakage, realize clean production, reduce raw material loss and optimize workshop environment.Suitable for protein powder, milk powder, cereal powder, seasoning powder, nutritional supplement powder, baking mix powder, food additives and other fine & coarse powders.
product details
Production and processing steps of finished roof boxes: bottom pre-forming process, bottom heating treatment and shaping, bottom sealing and forming, ultrasonic surface covering and reinforcement, top pre-shaping, material filling and feeding, top sealing shaping, digital production date printing, and finished product storage, packaging and delivery. The production line operates automatically throughout the whole process and is uniformly scheduled and controlled by computer with extremely low labor costs, requiring only one employee on duty.
product qualification
Our factory has over 20 years of R&D and manufacturing experience in gable top filling equipment, holding multiple utility model patents. All machines are manufactured in strict accordance with food machinery safety standards. Core control systems and weighing sensors adopt imported components. Each unit undergoes full-load continuous test before delivery, with failure rate far below industry average. We have served more than 800 food & health supplement manufacturers worldwide, and our machines are exported in bulk to over 30 countries including Southeast Asia, Central Asia and Europe, complying with food hygiene inspection standards of various regions.
Deliver, shipping and serving
We accompany every stage of enterprise development with professional and meticulous services. We use professional data analysis capabilities to forecast market changes and analyze profit benefits for clients. We take charge of on-site visits and inspection work for cooperative enterprises to escort standardized operation. We pass on professional skills and experience to clients through all-round theoretical and practical training. We provide intimate free on-site equipment installation and debugging guidance, and overseas services are carried out based on bilateral sincere agreements. We respond to customer needs quickly with 48-hour on-site service. We guard equipment operation safety with one-year full machine warranty and lifelong dedicated service. We keep pace with industry development and continuously deliver latest technical information and intelligence. We empower equipment long-term operation with professional follow-up services for equipment update and optimization.
FAQ
Q1: What are the advantages of the core technologies used in the equipment?
A1: The core technologies offer significant advantages:
① High-precision filling valves ensure filling accuracy with an error margin ≤±1%, guaranteeing uniform product volume per pouch;
② An intelligent control system enables simple and convenient operation, allowing real-time monitoring of production parameters for timely adjustments and maintenance.
Q2: Does the equipment support customization?
A2: Customization services are available. We can tailor gable top carton filling machines to specific client requirements, including adapting filling processes for unique beverages, accommodating special packaging specifications, and integrating additional functional modules to deliver bespoke solutions.
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