Product introduction
The milk gable top carton filling machine is an automatic liquid filling equipment specially designed for gable-top cartons. It integrates carton forming, disinfection, precise filling, sealing and capping to realize full-process automatic aseptic filling production of dairy products. Complying with food industry hygiene standards, the equipment features stable operation and high filling accuracy. It is widely used in the gable-top packaging production of liquid milk and various beverages, serving as the core packaging equipment for dairy processing enterprises.
product Parameter(specification)
Except for the high-rigidity support structure, all other parts of the equipment are made of food-grade stainless steel with a special customized surface treatment process. The equipment is compatible with four types of box packaging substrates with bottom dimensions of 57×57mm, 70×70mm, 83×83mm and 95×95mm. Only one specification can be selected for single operation, and mixed compatibility of multiple specifications is not supported. The standard production capacity of the equipment is 3000 boxes per hour. Different box sizes correspond to exclusive filling volumes: 57×57mm box for 250-500ml, 70×70mm box for 500-1000ml, 83×83mm box for 1000-1500ml, and 95×95mm box for 1500-2000ml. The equipment supports two production modes of capping and non-capping, realizing dual functions on one machine.
The applicable lid size ranges from 26-36mm, and only one mode can be selected during operation. The filling process is carried out at room temperature, and the total power of the equipment is 25KW with three-phase power supply. The product shelf life is not fixed, which depends on the material type and production technology. The compressed air required features a pressure of 1.0-1.4Mpa, a flow rate of 1.4-2m³/min, and oil-free and dust-free purity. The cooling water needs to meet a flow rate of ≥40L/min and a temperature of 30℃. The overall dimension of the equipment is 4m×1.4m×2.8m (length×width×height) with a total weight of 3500KG. The equipment can be installed on cement floor, tile floor and plastic floor without corner plastering. In addition, the equipment is equipped with the company's exclusive filling enhancement technology to effectively avoid liquid foaming and splashing during filling.
product feature and application
Adopting modular design, it has a simple and stable operation process with low failure rate and easy maintenance. It supports cold filling technology, adapts to the production of various liquid beverages, and can be equipped with customized capping devices and remote debugging systems as required.This equipment is mainly applied in the dairy and beverage processing industries. It is suitable for the gable-top filling and packaging of various liquid products, including pasteurized fresh milk, normal-temperature milk, flavored milk, yogurt drinks, plant-based milk (soy milk, oat milk, coconut milk, etc.), cream, fruit juice and low-temperature beverages.
product details
After the roof box paper sheet undergoes bottom pre-forming, bottom heating, bottom sealing and forming, ultrasonic covering, top pre-forming, material filling, top sealing and forming and date printing procedures, the finished product packaging is completed. The whole production process is fully controlled and automatically operated by computer programs, with only one staff member required for operation.
product qualification
Adopting mature industrial aseptic filling technology, the fully enclosed production process effectively guarantees the aseptic quality of beverages. It achieves a high standard compliance rate of filling accuracy and sealing qualification, effectively reducing product loss and improving enterprises' finished product rate and economic benefits.
Deliver, shipping and serving
We offer professional market prediction and profit calculation analysis services for clients.
We arrange field visits and inspection work for associated enterprises in the industry.
We deliver all-round training courses integrating theoretical knowledge and practical operation skills.
Free on-site equipment commissioning and installation guidance services are available, and overseas on-site debugging shall be implemented per bilateral signed agreements.
We support 48-hour rapid on-site response service.
All equipment enjoys a one-year full machine warranty and permanent lifelong after-sales service.
We persistently update and provide industry-related technical materials and market intelligence.
We supply follow-up technical services for equipment upgrading and performance improvement.
FAQ
Q1: Does the equipment support customization?
A1:Customization services are available. We can tailor gable top carton filling machines to specific client requirements, including adapting filling processes for unique beverages, accommodating special packaging specifications, and integrating additional functional modules to deliver bespoke solutions.
Q2: What are the differences between gable top carton and Tetra Pak?
A2: Gable top carton uses sheet-based packaging material. A single machine can fill multiple capacities, which are adjustable. Production speeds range from low to high, accommodating various types of contents.
Tetra Pak uses roll-based packaging material. A single machine can only fill one fixed capacity, which is non-adjustable. These machines lack low-output options, are expensive, and incur high maintenance costs.
Hot Tags: milk gable top carton filling machine, China milk gable top carton filling machine manufacturers, suppliers, factory
