Product introduction
Gable Top Carton Filling Machine for Pet Food is a fully automatic integrated packaging equipment specially developed for wet pet food, nutritional paste, liquid pet supplementary food and meat puree pouches, also known as gable top filling and sealing all-in-one machine. The whole machine integrates full processes including carton bottom forming, inner carton sterilization, precision metering filling, top sealing and production date coding. Constructed entirely of food-grade stainless steel and equipped with PLC intelligent touch control system, it only requires one operator for continuous mass production,it supports filling liquid, paste and fine particle mixed pet food. Finished packages feature premium three-dimensional appearance and excellent airtight sealing to lock freshness for a long time, serving as core production equipment for high-end pet food brands
product Parameter(specification)
This special equipment is designed for batch filling production of liquid materials, meeting the whole machine hygiene standards. Except for high-rigidity support parts, all components are made of food-grade stainless steel with special surface treatment to meet the clean production requirements of the food industry. The equipment has stable mass production efficiency with an hourly output of 3000 boxes under standard working conditions, adapting to the production of products with different capacities. It is compatible with four square packaging boxes with bottom specifications of 57×57mm, 70×70mm, 83×83mm and 95×95mm. Only one specification can be selected during operation, and simultaneous operation of multiple specifications is not allowed. The filling capacity corresponds to the box one by one to form a complete capacity gradient: 57×57mm box for 250-500ml small-capacity filling, 70×70mm for 500-1000ml and 83×83mm for 1000-1500ml medium-capacity filling, 95×95mm for 1500-2000ml large-capacity filling. The equipment can switch between sealed and open modes according to production needs, supporting capping of 26-36mm lids with one fixed operation mode for single production.
The whole process is room-temperature filling without temperature adjustment, suitable for most liquid materials. The total power is 25KW with industrial three-phase power supply, ensuring stable operation and controllable energy consumption. The shelf life of finished products is inconsistent, determined by product category and manufacturing process. The supporting production conditions are clear: compressed air needs pressure of 1.0-1.4Mpa and flow rate of 1.4-2m³/min with clean, oil-free and dust-free air source; cooling water needs continuous supply of ≥40L/min flow rate and 30℃ constant temperature water. The equipment dimension is 4m×1.4m×2.8m with a weight of 3500KG, convenient for workshop layout planning. The installation conditions are simple, compatible with cement, tile and plastic industrial floors without corner plastering. The exclusive filling enhancement technology effectively solves the problem of liquid foaming and splashing during filling and ensures the stability of batch production.
product feature and application
All product contact parts adopt stainless steel to guarantee pet food safety.
High-end pet food factories, wet pet food manufacturers, pet nutrition brand suppliers, pet supplementary food manufacturers for supermarket supply, cross-border export pet food production lines.
product details
Efficient roof box production and processing flow: raw material bottom pre-forming, bottom heating reinforcement and shaping, bottom sealing and forming, ultrasonic surface covering, top pre-forming treatment, material filling and filling, top sealing and closing, intelligent production date spraying, and standardized finished product sealing and delivery. The whole production system is intelligently and automatically controlled by computer programs throughout the whole process with low labor input, and a single person can complete full-line production work.
product qualification
The machine has passed CE & ISO food machinery safety certifications. All components adopt first-class domestic & international brands, with continuous running test before delivery, achieving 100% factory pass rate.This model has served over 80 large domestic pet food factories and been exported in bulk to more than 20 countries including Malaysia, Thailand, Russia and Poland, with overseas repeat customer rate exceeding 65%.
Deliver, shipping and serving
Predict market trends, analyze enterprise profits; Organize enterprise visits, conduct operational inspections; Teach professional theories, guide practical operations; Provide free debugging, standardize overseas services; Respond within 48 hours, solve on-site problems; Guarantee one-year warranty, provide lifelong services; Update industry technologies, share market intelligence; Support equipment updates, optimize operating performance.
FAQ
Q1: What preliminary preparations are required for equipment installation?
A1: The following conditions must be prepared for equipment installation:
①Site Requirements: Provide a level, dry, and well-ventilated site. The required area depends on the equipment model, typically requiring 30-100㎡ (including space for operation and maintenance).
②Installation Requirements: Water, electricity, and compressed air connections are required for operation. Customers must provide their own air compressor.
Q2: In one machine can fill for different volume?
A2:The equipment supports multiple gable-top packaging specifications, accommodating filling capacities of 200ml, 330ml, 380ml, 500ml, 750ml, 1000ml, and 2000ml. Note that each machine supports only one box base size, but the box height is flexibly adjustable. By adjusting the height, it can fill beverages of different capacities, achieving multi-capacity compatibility. Additionally, the equipment supports composite packaging materials made from different materials (e.g., paper-aluminum-plastic composite, plastic-plastic composite, etc.), and can be customized and debugged to match the packaging requirements of the customer's products.
It is also compatible with packaging materials and lids from various global manufacturers, ensuring complete compatibility.
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