Product introduction
The fully automatic juice filling machine is an integrated automated filling equipment that integrates bottle washing, filling, capping, sealing and conveying. Equipped with an intelligent PLC control system, it requires no manual intervention throughout the process. The machine is suitable for various fruit and vegetable juices, pulpy juices, concentrated juices and other beverages, and compatible with multiple packaging forms. It adopts aseptic hot filling technology to effectively ensure the freshness and quality stability of juice, and is widely applied to the large-scale and standardized production lines of small, medium and large beverage enterprises.
product Parameter(specification)
|
Basic Hardware Parameters Material: Food-grade stainless steel for non-support parts with special surface treatment; Size: 4m×1.4m×2.8m; Weight: 3500KG; Power: 25KW (three-phase power supply); Installation: Compatible with cement/tile/plastic floors, no corner plastering required
|
Supporting Working Condition Parameters Compressed Air: Pressure 1.0-1.4Mpa, flow 1.4-2m³/min, oil-free and dust-free; Cooling Water: Flow ≥40L/min, water temperature 30℃; Shelf Life: Determined by product type and production process
|
|
Production Specification Parameters Capacity: 3000 boxes per hour; Box Specifications: 57×57mm, 70×70mm, 83×83mm, 95×95mm (single selection); Filling Volume: 250-500ml, 500-1000ml, 1000-1500ml, 1500-2000ml; Lid Size: 26-36mm, switchable single capping/non-capping mode; Filling Temperature: Room temperature
|
Core Equipment Advantages Equipped with exclusive filling enhancement function to effectively inhibit liquid foaming and splashing during filling, stabilize production effect and reduce material loss
|
product feature and application
Equipped with high-precision quantitative filling valves, the machine achieves high filling accuracy without dripping or overflowing, and is suitable for different media such as clear juice, pure juice and thick pulpy juice. It can adapt to packaging containers of different specifications and capacities through simple parameter adjustment, realizing multi-purpose machine to meet diversified production needs. This equipment is widely used in the food and beverage industry for the large-scale production of various juice drinks, covering apple juice, orange juice, mango juice, grape juice, mixed fruit and vegetable juice, pulpy juice, concentrated juice, fruit vinegar drinks and other full-category juice products.
product details
Taking roof box paper sheets as the processing base material, the operations of bottom pre-forming, bottom heating and curing, bottom sealing forming, ultrasonic film covering and fitting, top pre-forming, filling and filling, top sealing shaping and date marking printing are completed in order, and then unified finished product packaging operations are carried out. The whole set of production technology is automatically controlled by computer programs throughout the process with extremely low labor input, and only one person can ensure the normal operation of the entire production line.
product qualification
The equipment is strictly manufactured in accordance with the food machinery industry standards with standardized precision processing. The core filling system features controllable accuracy and stable performance. All material-contacting accessories comply with national food-grade safety specifications and pass multiple quality inspection procedures. The aseptic filling process effectively guarantees product sanitary quality, eliminates secondary pollution, and the qualified rate of finished products reaches more than 99.9%.
Deliver, shipping and serving
In the early stage of cooperation, we provide clients with market trend forecasting and profit assessment analysis to support business planning. During the cooperation period, we will organize regular visits and inspections for partner enterprises, and provide systematic theoretical and practical training for staff. In terms of equipment service, we offer free on-site installation and commissioning, with overseas service implementations based on bilateral agreements. For after-sales response, we realize 48-hour on-site rapid service. For equipment guarantee, we provide one-year full machine warranty and lifelong service. In the long run, we continuously update industry technical intelligence and provide one-stop follow-up services for equipment upgrade and improvement.
FAQ
Q1: What preliminary preparations are required for equipment installation?
A1: The following conditions must be prepared for equipment installation:
①Site Requirements: Provide a level, dry, and well-ventilated site. The required area depends on the equipment model, typically requiring 30-100㎡ (including space for operation and maintenance).
②Installation Requirements: Water, electricity, and compressed air connections are required for operation. Customers must provide their own air compressor.
Q2: What are the advantages of the core technologies used in the equipment?
A2: The core technologies offer significant advantages:
① High-precision filling valves ensure filling accuracy with an error margin ≤±1%, guaranteeing uniform product volume per pouch;
② An intelligent control system enables simple and convenient operation, allowing real-time monitoring of production parameters for timely adjustments and maintenance.
Hot Tags: fully automatic juice filling machine, China fully automatic juice filling machine manufacturers, suppliers, factory
